An Intensive Professional
Development Training Course on

Hydrotreating & Hydrocracker Process

Optimising Hydroprocessing Performance Through Effective Design, Operation and Troubleshooting

No classroom schedules available at this time.

Course Options

How would you like to proceed?

Need a tailored solution or group booking discount? Contact our course advisors.

Why Choose This Course

The Hydrotreating & Hydrocracker Process training course gives refinery and process professionals practical knowledge of two critical operations in modern fuel production. It covers the complete operational scope of hydroprocessing, from fundamental chemical reactions to catalyst management, process optimisation and environmental compliance. Participants develop hands-on knowledge of the entire hydroprocessing cycle, including desulfurisation, denitrification and cracking reactions. They also examine catalyst selection and management, alongside operating conditions that maximise yield and product quality.

The course addresses cleaner-fuel regulations and the requirements governing hydroprocessing operations. Participants learn how to align refinery processes with emissions standards and future sustainability requirements. The technical coverage supports professionals who troubleshoot operational issues or plan improvements to hydrotreating and hydrocracker units. It provides the practical tools and technical depth needed to undertake these activities effectively.

This Hydrotreating & Hydrocracker Process training course will highlight:

Understanding fundamental hydroprocessing chemical reactions
Examining desulfurisation, denitrification and cracking reactions
Selecting and managing hydroprocessing catalysts
Optimising operating conditions for yield and product quality
Aligning operations with emissions standards and sustainability requirements
Troubleshooting operational issues and planning unit improvements

Why Choose Hydrotreating & Hydrocracker Process

Course Goals

What are the Goals?

The Hydrotreating & Hydrocracker Process Course aims to develop comprehensive technical capability in every key area of hydroprocessing — spanning reaction chemistry, catalyst behaviour, process design, troubleshooting, and environmental compliance.

Upon completing this course, participants will be able to:

Describe the core principles of hydrotreating and hydrocracking processes and explain their function in fuel production
Recognise key chemical reactions, including desulfurization, denitrification, and catalytic cracking
Explain hydrogen's role in hydroprocessing and how it affects product quality
Choose suitable catalysts and manage their performance, regeneration, and replacement
Optimise operating parameters, including pressure, temperature, and hydrogen-to-feed ratios
Use design principles for hydrotreating and hydrocracking units to enhance efficiency
Identify and rectify common operational problems, including fouling, catalyst deactivation, and reactor malfunctions
Apply diagnostic tools and lessons from case studies to tackle real-world hydroprocessing challenges
Explain the regulatory requirements governing sulfur and nitrogen reduction in fuels
Assess developing trends in catalyst technology, reactor design, and environmental sustainability

Who is this Training Course for?

This Hydrotreating & Hydrocracker Process training course is designed for:

Process Engineers
Operations Engineers
Refinery Engineers
Hydrotreating Unit Engineers
Hydrocracker Unit Engineers
Production Engineers
Process Control Engineers
Plant Operators
Maintenance Engineers
Technical Services Engineers

Learning Approach

How will this Training Course be Presented?

The Course uses a structured technical learning methodology, progressing from essential process principles to advanced troubleshooting and emerging technology trends. Each day concentrates on a separate area of hydroprocessing, developing a comprehensive and integrated understanding by the course’s conclusion.

Real-world case studies and practical applications reinforce the technical concepts, ensuring participants finish the course with tools they can apply directly within their operations.

Delivery approaches include:

Instructor-led technical sessions addressing hydroprocessing chemistry, design principles, and operational parameters
Catalyst management workshops examining selection criteria, performance considerations, and regeneration strategies
Process optimisation exercises using adjustments to pressure, temperature, and hydrogen ratios to enhance yield and quality
Troubleshooting case studies based on actual hydroprocessing unit failures and operational difficulties
Diagnostic tools training covering techniques for detecting and resolving fouling, deactivation, and reactor problems
Regulatory and compliance reviews focused on sulfur and nitrogen reduction requirements for producing cleaner fuels
Future trends sessions exploring developments in catalyst technology, reactor design, and sustainability
Group discussions promoting knowledge exchange among participants from varied refining environments

The Course Summary & Outline

Day 1

Fundamentals of Hydrotreating and Hydrocracking
Day 2

Catalyst Selection and Management in Hydroprocessing
Day 3

Process Design and Operating Conditions Optimization
Day 4

Troubleshooting Common Operational Issues
Day 5

Environmental Impact and Future Trends in Hydroprocessing

The Hydrotreating & Hydrocracker Process training course begins with the role of hydroprocessing within refinery operations, the characteristics of relevant feedstocks and products, and the principal reactions involved in removing sulphur, nitrogen, metals and other contaminants. It then develops the treatment of hydrotreating process configurations, reaction chemistry and operating conditions, alongside the functions and selection of catalysts. Attention also turns to reactor arrangements, hydrogen requirements and the influence of key process variables on unit operation and product quality.

The agenda subsequently progresses to hydrocracking, covering its reaction mechanisms, process configurations, catalysts, feed conversion and product distribution. It examines the main sections and equipment associated with hydrotreater and hydrocracker units, including reactors, separators, compressors and fractionation systems, before addressing operating control and the effects of changing temperature, pressure, hydrogen circulation and feed rate. The course concludes with catalyst deactivation and regeneration, common operating problems, troubleshooting considerations, process safety and the optimisation of unit performance while maintaining required product specifications.

Recognition

Certificate

Delegates who successfully complete the Hydrotreating & Hydrocracker Process training course are awarded the Wallstreet Academy Certificate of Completion, recognising their achievement and commitment to professional development. Participants receive 25–30 credits, with the final allocation based on their verified attendance throughout the course.

Each Guided Learning Hour represents 60 minutes of attendance. Attendance is documented in line with the quality management principles of ISO 9001:2015, supporting accurate and consistent record-keeping.

Frequently Asked Questions

You will learn how hydrotreating and hydrocracker processes can be optimized through effective design, operation, and troubleshooting. The course connects these three areas to overall hydroprocessing performance. It focuses on practical process improvement rather than treating each area in isolation.

The course approaches performance optimization by examining how design, operation, and troubleshooting affect hydrotreating and hydrocracker processes. It emphasizes the relationship between these areas and process performance. This provides a structured basis for identifying and addressing opportunities for improvement.

The course builds knowledge of effective design in relation to hydrotreating and hydrocracker performance. It places design within the broader context of operation and troubleshooting. This helps learners understand design as one of the key factors influencing hydroprocessing optimization.

The course develops troubleshooting skills for hydrotreating and hydrocracker processes. Troubleshooting is presented as part of a wider performance framework that also includes design and operation. The aim is to support more effective identification and resolution of hydroprocessing performance issues.

The course covers hydrotreating and hydrocracker processes. Its core topics are process design, effective operation, performance optimization, and troubleshooting. These topics are addressed in the context of improving hydroprocessing performance.

Yes, the course addresses both hydrotreating and hydrocracker processes. It considers how each process can be supported through effective design, operation, and troubleshooting. The shared focus is the optimization of hydroprocessing performance.

The course explains the role of effective operation in optimizing hydrotreating and hydrocracker processes. It links operational practices with design considerations and troubleshooting. This integrated perspective supports a clearer understanding of how process performance can be managed.

The course treats design, operation, and troubleshooting as interconnected elements of hydroprocessing performance. It shows that optimizing hydrotreating and hydrocracker processes requires attention to all three areas. This integrated focus helps learners consider performance issues from more than one process perspective.