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Master Class: Maintenance Management & Technology

A to Z of Best Practices

Course Options

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This training course is split into the following modular components:

MODULE I Maintenance Management Best Practices
MODULE II Maintenance, Reliability & Asset Management Technology Best Practices

This comprehensive course consists of two modules that can be attended as a full 10-Day event or as separate 5-day courses.

Why Choose Us

The Master Class: Maintenance Management & Technology Training Course is a comprehensive training designed to elevate both new and seasoned professionals in the maintenance field. Whether you're just starting your career or looking to refresh your skills, this course is crafted to provide in-depth knowledge on maintenance best practices, essential for both individual and organizational success. The course begins with foundational concepts and builds progressively to advanced techniques, equipping participants to manage and optimize maintenance operations efficiently.

This training provides an opportunity to enhance your understanding of critical maintenance processes, tools, and technologies. It covers everything from the basics of maintenance management to cutting-edge best practices that can significantly improve business outcomes. Participants will walk away with the practical knowledge required to develop and implement effective maintenance strategies, creating a reliable and productive working environment.

Designed for professionals in various industries, this Maintenance Management & Technology course delivers structured learning through two modules. You can choose to attend the full 10-day event or opt for the individual 5-day courses, tailored to your specific needs and time constraints.

Why Choose Master Class: Maintenance Management & Technology
Course Goals

What are the Goals?

The Master Class: Maintenance Management & Technology Training Course provides a comprehensive, step-by-step guide to mastering maintenance best practices. The primary goal is to teach how to implement maintenance strategies that maximize efficiency and reduce operational costs.

Key Goals of the Course:

  • To provide participants with a clear understanding of maintenance best practices, starting from foundational concepts to advanced strategies that deliver business value.
  • To offer practical training on optimizing maintenance operations and improving equipment reliability.
  • To foster discussion on applying best practices across industries, ensuring real-world application.
  • To enhance learning through interactive, hands-on exercises and case studies from diverse industries.

Who is this Training Course for?

The Master Class: Maintenance Management & Technology Training Course is ideal for professionals involved in maintenance, asset management, and reliability. It is suitable for individuals who are eager to advance their knowledge and contribute to improving operational efficiency within their organizations.

This course is highly beneficial for:

  • Maintenance supervisors and superintendents seeking to refine their skills.
  • Reliability engineers interested in optimizing equipment performance and lifespan.
  • Operational professionals focused on maintenance reliability and asset management.
  • Safety and integrity professionals aiming to improve equipment safety and operational standards.
  • Other professionals involved in process improvement and operational excellence.
Learning Approach

How will this Training Course be Presented?

The Master Class: Maintenance Management & Technology Training Course is highly interactive and designed to engage participants in active learning. The course includes both theoretical and practical components, with a focus on real-world application of maintenance best practices.

The course content is delivered through:

  • Lectures and Discussions: Engaging lectures that introduce key concepts, supported by case studies.
  • Practical Exercises: Hands-on practice sessions where participants can apply their learning.
  • Group Activities: Facilitated discussions and group work to ensure knowledge retention.
  • Industry Case Studies: Real-life examples from various sectors to illustrate the practical application of maintenance best practices.

By the end of the course, participants will be equipped with a comprehensive understanding of maintenance management, reliability, and asset management technologies.

The Course Content

MODULE I

Maintenance Management Best Practices

An Overview of Key Maintenance Work Processes
  • Introduction to Maintenance Management
  • Definitions of key terms
  • Types of Maintenance – Reactive, planned and improvement jobs, Preventive and Proactive
  • A comprehensive maintenance control system
  • Priorities when implement a systematic preventative maintenance program
  • Case Studies Learning from Failures
Maintenance Performance Measures Systems & Human Factors
  • Developing Maintenance Key Performance Indicators
  • The Overall Equipment Effectiveness (OEE)
  • Total Productive Maintenance (TPM)
  • The Concept of ‘Ask Why 5 times!’
  • Teamwork and Continuous Improvement
  • Case Studies from Different Industries
Key Terms and techniques in Reliability Systems and Maintenance Management
  • What is Reliability, Redundancy, Failure, Maintainability and Availability?
  • Mean Time Between Failure (MTBF) & Mean Time to Repair (MTTR)
  • The Concept of the Bathtub Curve
  • Failure Mode and Effects Analysis (FMEA)
  • Fault Tree Analysis (FTA)
  • Reliability Centered Maintenance (RCM)
Maintenance Management Systems
  • Computerized maintenance Management Systems
  • Selection of Appropriate Maintenance Strategy
  • The Decision-Making Grid (DMG)
  • Integration of TPM, RCM and CBM
  • Case Studies from Different Industries
  • The Concept of Benchmarking
Maintenance Planning and Control
  • Project Management in Maintenance & Shutdowns
  • Phases of Projects
  • Project management tools for planning
  • The concept of critical path method (CPM)
  • Resource Allocation
  • Project Crashing
MODULE II

Maintenance, Reliability & Asset Management Technology Best Practices

Failure of Machines and Inspection Based Failure Analysis - Causes of Machinery Failure in Rotating Equipment
  • Cavitation in pumps.
  • Tripping of turbines.
  • Surging in compressors.
  • Wear Mechanisms : Fatigue, Fretting, and Corrosion.
  • Fundamental Machine Problems: Balance Problems, Alignment Problems, Machinery Mounting Problems
  • Fundamentals of maintenance and asset management.
Failure Analysis and Reliability
  • Elementary Statistics and standards.
  • Reliability Models
  • Learning from major failures case studies in process industries.
  • Learning from major failures case studies in oil and gas industries.
  • Root cause analysis and extractions of specific and generic lessons.
Statistical Failure Analysis and Reliability
  • Further reliability definitions and standards.
  • Hazard function and bath tub curve.
  • Weibull analysis.
  • Case studies from rotating equipment.
  • Case studies of major failures in other industries and lessons learned.
Condition Based Maintenance
  • General Purpose
  • What is Vibration
  • Thermal Monitoring
  • Lubricant Monitoring
  • The Essentials of Vibration Monitoring
Decision Analysis in Asset Management
  • Main criticism of existing management of computerised maintenance systems.
  • The Asset Management framework.
  • The decision making grid approach.
  • Selection of appropriate maintenance strategies.
  • Integration of RCM, TPM, and CBM approaches
Recognition

Certificate

  • • Wallstreet Development Academy Certificate of Completion for delegates who attend and complete the training course.
Collaborations

In Partnership With

Anderson Copex Coventry