An Intensive Professional Development Training Course on
PCE004/Operations of Process Equipment
Developing Practical Skills in Fired Heaters, Heat Exchangers, Pumps, Compressors and Process Control
Course Options
How would you like to proceed?
Need a tailored solution or group booking discount? Contact our course advisors.
Why Choose This Course
The PCE004/Operations of Process Equipment training course develops a thorough understanding of how essential industrial plant equipment is designed, operated and troubleshot. It examines fired heaters, heat exchangers, air coolers, piping systems, pumps, compressors and process control systems. Participants gain practical insight into equipment performance and the ways these systems interconnect. This knowledge supports effective equipment management across plant operations.
Detailed analysis and real-world applications help participants improve equipment efficiency, identify common problems and strengthen the reliability of critical systems. The course builds practical troubleshooting knowledge that can help prevent operational disruption and extend plant equipment life cycles. Improved equipment reliability contributes to smoother operations, greater stability and reduced downtime. Participants are therefore equipped to enhance both plant performance and operational efficiency.
This PCE004/Operations of Process Equipment training course will highlight:
Understanding the operation and design of key process equipment
Examining fired heaters, heat exchangers and air coolers
Assessing piping systems, pumps and compressors
Understanding process control systems and equipment interconnectivity
Troubleshooting common equipment and operational issues
Optimising efficiency, reliability and plant performance
Course Goals
What are the Goals?
Upon completing this PCE004/Operations of Process Equipment Training Course, participants will possess the skills required to:
Comprehend the operational and performance characteristics of essential process equipment.
Use troubleshooting methods to address common problems involving fired heaters, heat exchangers, air coolers, piping systems, pumps, and compressors.
Enhance process control systems to avoid equipment failure and improve performance.
Develop strategies to sustain equipment reliability and minimise operational downtime.
Adopt best practices to maximise the efficiency of process plant operations.
Who is this Training Course for?
This PCE004/Operations of Process Equipment training course is designed for:
Process Operators
Plant Operators
Production Operators
Field Operators
Control Room Operators
Process Technicians
Operations Technicians
Mechanical Technicians
Maintenance Technicians
Shift Supervisors
Operations Supervisors
Process Engineers
Learning Approach
How will this Training Course be Presented?
This Wallstreet Development Academy course combines interactive adult-learning techniques to strengthen understanding and knowledge retention. The course will include:
Instructor-led lectures addressing fundamental concepts and their practical uses.
Collaborative discussions that reinforce understanding and encourage learning among peers.
Practical exercises focused on troubleshooting and optimizing processes.
Real-world case studies demonstrating best practices and lessons gained.
This well-balanced methodology ensures participants complete the course with the theoretical understanding and practical abilities required to manage process equipment effectively and resolve problems in real-world situations.
The Course Summary & Outline
Day1
Fired Heaters and Heat Exchangers: Design, Operation, and Troubleshooting
Day2
Air Coolers and Piping Systems: Operation and Maintenance
Day3
Pumps and Compressors: Design, Selection, and Troubleshooting
Day4
Process Control Systems: Optimization and Troubleshooting
Day5
Advanced Maintenance and Troubleshooting Strategies
Recognition
Certificate
Delegates who successfully complete the PCE004/Operations of Process Equipment training course are awarded the Wallstreet Academy Certificate of Completion, recognising their achievement and commitment to professional development. Participants receive 25–30 credits, with the final allocation based on their verified attendance throughout the course.
Each Guided Learning Hour represents 60 minutes of attendance. Attendance is documented in line with the quality management principles of ISO 9001:2015, supporting accurate and consistent record-keeping.
Frequently Asked Questions
PCE004 covers the operation of key process equipment and associated troubleshooting. The equipment addressed includes fired heaters, heat exchangers, air coolers, piping, pumps, and compressors. The course also covers process control troubleshooting.
The course includes fired heaters, heat exchangers, air coolers, piping, pumps, and compressors. These equipment categories form the central operational focus of PCE004. Process control troubleshooting is covered alongside them.
Yes. The Operations of Process Equipment training course begins with the principles governing fluid flow, pressure and temperature in process systems, before examining piping arrangements, valves and their operating characteristics.
This course is designed for Process Operators, Plant Operators, Production Operators, Field Operators, Control Room Operators and Process Technicians. Participants gain practical insight into equipment performance and the ways these systems interconnect.
You will learn about operating several major types of process equipment. The course focuses on fired heaters, heat exchangers, air coolers, piping systems, pumps, and compressors. It also introduces troubleshooting in the context of process control.
Yes. The Operations of Process Equipment training course begins with the principles governing fluid flow, pressure and temperature in process systems, before examining piping arrangements, valves and their operating characteristics.
Yes, PCE004 includes equipment from both areas. Pumps and compressors are covered as rotating equipment, while fired heaters, heat exchangers, and air coolers represent heating and heat-transfer equipment. Piping and process control troubleshooting are also within the stated scope.
PCE004 focuses on building knowledge related to the operation of major process equipment. Its scope spans thermal equipment, piping, pumps, compressors, and air-cooling systems. It also supports the development of troubleshooting awareness in process control contexts.