Course Finder
2026 Classroom Training Courses 2026 Online Training Courses 2027 Classroom Training Courses 2027 OnlineTraining Courses
In-House Training About Us
An Intensive Professional
Development Training Course on

PCE004/Operations of Process Equipment

Fired Heaters, Heat Exchangers, Air Coolers, Piping, Pumps, Compressors, and Process Control Troubleshooting

Course Options

How would you like to proceed?

Need a tailored solution or group booking discount? Contact our course advisors.

Why Choose Us

The PCE004/Operations of Process Equipment Training Course is designed to provide participants with a comprehensive understanding of the operation, design, and troubleshooting of key process equipment within industrial plants. The course delves into equipment such as fired heaters, heat exchangers, air coolers, piping systems, pumps, compressors, and process control systems, offering practical insights into their performance and interconnectivity.

Through detailed analysis and real-world applications, participants will learn to optimize equipment efficiency, troubleshoot common issues, and enhance the reliability of critical systems. This course ensures that professionals are well-equipped to mitigate operational disruptions and extend the lifecycle of plant equipment, leading to smoother plant operations and reduced downtime. Whether you're looking to advance your troubleshooting skills or optimize operational efficiency, this course provides invaluable hands-on knowledge to improve plant performance and operational stability.

Why Choose PCE004/Operations of Process Equipment
Course Goals

What are the Goals?

By the end of this PCE004/Operations of Process Equipment Training Course, participants will have the necessary skills to:

  • Understand the operation and performance characteristics of critical process equipment.
  • Apply troubleshooting techniques to resolve common issues in fired heaters, heat exchangers, air coolers, piping systems, pumps, and compressors.
  • Optimize process control systems to prevent equipment failure and enhance performance.
  • Formulate strategies for maintaining equipment reliability and reducing operational downtime.
  • Implement best practices for maximizing the efficiency of process plant operations.

Who is this Training Course for?

This PCE004/Operations of Process Equipment Training Course is ideal for professionals involved in the operation, maintenance, and optimization of process equipment, including:

  • Process Engineers
  • Maintenance Engineers
  • Mechanical Technicians
  • Instrumentation Engineers
  • Plant Operators
Learning Approach

How will this Training Course be Presented?

This Wallstreet Development Academy course incorporates a blend of interactive adult learning methods designed to enhance comprehension and retention. The course will feature:

  • Lecture-led sessions covering core concepts and practical applications.
  • Group discussions to deepen understanding and foster peer learning.
  • Hands-on exercises for troubleshooting and process optimization.
  • Real-life case studies to illustrate best practices and lessons learned.

This balanced approach ensures that participants leave with both theoretical knowledge and practical skills to effectively handle process equipment and troubleshoot issues in real-world scenarios.

The Course Content

Fired Heaters and Heat Exchangers: Design, Operation, and Troubleshooting

  • Fundamentals of fired heaters and heat exchanger design and operation
  • Types of fired heaters and heat exchangers: shell-and-tube, plate, and air-cooled
  • Common issues in heaters and heat exchangers: fouling, scaling, and performance degradation

Air Coolers and Piping Systems: Operation and Maintenance

  • Design and operational considerations for air coolers and piping systems
  • Key issues in piping systems: corrosion, leaks, and pressure drops
  • Monitoring system performance and identifying inefficiencies

Pumps and Compressors: Design, Selection, and Troubleshooting

  • Overview of centrifugal, positive displacement, and reciprocating pumps
  • Types of compressors: reciprocating, centrifugal, and screw compressors
  • Troubleshooting common operational issues in pumps and compressors

Process Control Systems: Optimization and Troubleshooting

  • Role of process control systems in maintaining equipment performance
  • Control loop tuning, instrumentation calibration, and process optimization
  • Troubleshooting process control issues to prevent equipment failures

Advanced Maintenance and Troubleshooting Strategies

  • Preventive, predictive, and corrective maintenance strategies for process equipment
  • Diagnostic tools for equipment performance monitoring and fault detection
  • Case studies in troubleshooting and maintenance to enhance equipment reliability
Recognition

Certificate

  • • Wallstreet Development Academy Certificate of Completion for delegates who attend and complete the training course.
Collaborations

In Partnership With

Coventry