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Refinery Vacuum Residue Upgrading & Deep Conversion Technology

Maximising Conversion, Improving Product Value and Optimising Heavy Residue Processing

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Why Choose Us

The Refinery Vacuum Residue Upgrading & Deep Conversion Technology training course equips participants to assess vacuum residue and apply appropriate upgrading and deep-conversion routes. Vacuum residue presents significant processing challenges because of its high viscosity, carbon residue, asphaltenes, sulphur, nitrogen and metals. Effective upgrading reduces low-value fuel oil production while increasing the recovery of valuable transportation fuels. It also helps refiners respond to evolving environmental and market requirements.

Technologies covered include delayed coking, solvent deasphalting, residue fluid catalytic cracking and residue hydroconversion. Effective technology selection and operation depend on understanding feedstock properties, reaction mechanisms, hydrogen requirements and catalyst behaviour. Participants also examine product quality, refinery integration, operational constraints and contaminant management. This knowledge supports the evaluation of alternatives and optimisation of conversion, product yields, energy consumption and refinery profitability.

This Refinery Vacuum Residue Upgrading & Deep Conversion Technology training course will highlight:

  • Characterising vacuum residue properties and processing challenges
  • Comparing delayed coking and solvent deasphalting routes
  • Assessing residue fluid catalytic cracking and residue hydroconversion technologies
  • Understanding reaction mechanisms, hydrogen requirements and catalyst behaviour
  • Managing contaminants, product quality and operational constraints
  • Optimising conversion, product yields, energy consumption and refinery profitability
Why Choose Refinery Vacuum Residue Upgrading & Deep Conversion Technology
Course Goals

What are the Goals?

Upon completion of this training course, participants will be able to:

  • Discuss vacuum residue characteristics and the challenges involved in its processing
  • Analyse vacuum residue through suitable analytical methods
  • Differentiate between carbon-rejection and hydrogen-addition technologies
  • Outline how the principal residue conversion processes operate
  • Assess feedstock compatibility, stability and fouling tendency
  • Explain catalyst selection and the mechanisms responsible for deactivation
  • Evaluate hydrogen usage and improvements in product quality
  • Determine the causes of inadequate conversion and operational instability
  • Compare upgrading technologies according to technical and economic criteria
  • Enhance residue conversion, product yields and process reliability

Who is this Training Course for?

Who Should Attend?

This Refinery Vacuum Residue Upgrading & Deep Conversion Technology training course is designed for:

  • Refinery Process Engineers
  • Residue Upgrading Engineers
  • Refinery Operations Engineers
  • Process Design Engineers
  • Refinery Production Engineers
  • Technical Services Engineers
  • Process Optimisation Engineers
  • Refinery Operations Managers
  • Refinery Planning Engineers
  • Catalyst and Process Technology Specialists
Learning Approach

How will this Training Course be Presented?

This course integrates technical presentations, process-flow diagrams, technology comparisons, operating-data analysis, calculations, troubleshooting exercises and refinery case studies. Participants will assess various residue upgrading routes and identify appropriate solutions for selected refinery configurations.

The Course Content

Vacuum Residue Characteristics and Processing Challenges

  • Origin and production of atmospheric and vacuum residues
  • Physical and chemical properties of vacuum residue
  • Asphaltenes, resins, Conradson carbon and heavy metals
  • Sulphur, nitrogen and contaminant distribution
  • Residue stability, compatibility and precipitation behaviour
  • Analytical techniques for residue characterisation and evaluation 

Carbon-Rejection and Thermal Conversion Technologies

  • Principles of carbon-rejection residue upgrading
  • Visbreaking technology and viscosity reduction
  • Delayed coking process configuration and operation
  • Fluid coking and flexicoking technologies
  • Product yields, coke formation and product-quality considerations
  • Comparison of thermal conversion technologies and applications 

Solvent Deasphalting and Residue Catalytic Cracking

  • Fundamentals of solvent deasphalting and phase separation
  • Solvent selection, recovery and operating conditions
  • Deasphalted oil and pitch properties and applications
  • Residue fluid catalytic cracking technology and feed preparation
  • Catalyst contamination, metals management and regeneration
  • Integration of solvent deasphalting with downstream conversion units 

Residue Hydroprocessing and Hydroconversion

  • Fixed-bed residue hydrotreating and hydroconversion
  • Ebullated-bed and slurry-phase reactor technologies
  • Hydrogenation, hydrocracking and contaminant-removal reactions
  • Catalyst systems, reactor configuration and deactivation
  • Hydrogen consumption, recycle gas and heat management
  • Product separation, conversion control and operating limitations 

Technology Selection and Process Optimisation

  • Technical comparison of major residue upgrading technologies
  • Feedstock suitability and refinery-integration requirements
  • Product-yield patterns and quality considerations
  • Energy consumption, hydrogen balance and emissions performance
  • Troubleshooting fouling, sediment formation and conversion loss
  • Economic evaluation and selection of the optimum upgrading route
Recognition

Certificate

  • • Wallstreet Development Academy Certificate of Completion for delegates who attend and complete the training course.

Frequently Asked Questions

The course focuses on upgrading refinery vacuum residue through deep conversion technology. Its stated aims are to maximise conversion, improve product value and optimise heavy residue processing. The available course information does not identify the individual processes or technologies covered.
The training is intended to support more effective heavy residue processing and better conversion outcomes. It also places emphasis on improving product value, linking processing decisions with the value generated from refinery residues. The page does not provide quantified performance benefits or specific operational benchmarks.
The course presents maximising conversion and improving product value as connected priorities in vacuum residue upgrading. This helps frame deep conversion around both processing performance and the value of resulting products. The available page content does not specify the product categories, valuation methods or conversion metrics discussed.
It is relevant because it directly addresses the upgrading and optimisation of refinery vacuum residue. The training focuses on three practical priorities: greater conversion, improved product value and optimised heavy residue processing. The page does not provide wider market, regulatory or feedstock context, so those aspects cannot be verified.
You will examine the core priorities of vacuum residue upgrading and deep conversion. These include maximising conversion, improving the value of resulting products and optimising the processing of heavy residues. Detailed learning outcomes and module topics are not provided in the available course information.
The course can support workplace thinking around conversion, product value and the optimisation of heavy residue processing. Its focus is relevant to evaluating how vacuum residue is upgraded and where deep conversion may add value. Specific workplace exercises, case studies or implementation methods cannot be verified from the available information.
The course is explicitly centred on deep conversion technology for refinery vacuum residue upgrading. However, the available course information does not list specific technologies, process configurations or equipment. A detailed technical syllabus therefore cannot be confirmed without further information from the training provider.
If you would like further information about this training course, our team is available to provide professional guidance and support: Email: [email protected] In-house training: https://www.wallstreetda.com/in-house-training

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