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SAP PP: Production Planning and Manufacturing Integration

Enhancing Operational Efficiency through Intelligent Planning and Seamless Production Control

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Why Choose Us

SAP PP: Production Planning and Manufacturing Integration Training Course offers comprehensive insights into the core functionalities of SAP Production Planning (SAP PP). This course is designed to help professionals understand how SAP PP can streamline production processes, enhance efficiency, and foster integration across various departments in a manufacturing organization.

In today’s competitive manufacturing environment, the ability to synchronize resources, materials, and capacity with production demand is crucial. This course covers how SAP PP connects supply chain, procurement, and inventory management, providing real-time data and visibility across all departments.

Participants will gain hands-on knowledge of key SAP PP functionalities, including production scheduling, Material Requirements Planning (MRP), shop floor control, and capacity planning. The course emphasizes integration with other SAP modules such as SAP MM (Materials Management), SAP SD (Sales & Distribution), and SAP PM (Plant Maintenance), ensuring a seamless manufacturing process from start to finish. By mastering SAP PP, professionals can optimize production workflows, minimize downtime, and improve cost efficiency. Moreover, the course equips participants with the skills to align their manufacturing operations with the latest Industry 4.0 standards, promoting smarter, leaner, and more adaptive production strategies.

Why Choose SAP PP: Production Planning and Manufacturing Integration
Course Goals

What are the Goals?

By the end of this SAP PP: Production Planning and Manufacturing Integration training course, participants will be able to:

  • Understand the structure and components of SAP PP within SAP ERP and S/4HANA
  • Manage master data for materials, Bills of Materials (BOM), routings, and work centers
  • Execute production planning processes, including MRP, demand management, and scheduling
  • Control and monitor shop floor operations, confirmations, and order settlements
  • Integrate SAP PP with related modules for a unified manufacturing process
  • Apply performance analytics and key production KPIs for continuous improvement
  • Align SAP PP functionalities with digital manufacturing and Industry 4.0 strategies

Who is this Training Course for?

This training course is ideal for professionals seeking to enhance their expertise in production planning and manufacturing integration, including:

  • Production and operations managers
  • Manufacturing engineers and planners
  • Supply chain and logistics professionals
  • SAP PP consultants and functional specialists
  • ERP implementation and integration project team members
Learning Approach

How will this Training Course be Presented?

This course will be delivered using a variety of engaging adult learning techniques to maximize comprehension and retention. It includes a mix of lecture-based sessions, group discussions, and practical workshops to facilitate hands-on learning.

Course Delivery Includes:

  • Interactive presentations for core SAP PP concepts
  • Group exercises and discussions to reinforce key principles
  • Practical workshops to simulate real-world manufacturing scenarios
  • A final project to develop a production optimization roadmap

The Course Content

Introduction to SAP PP and Manufacturing Fundamentals

  • The role of SAP PP in enterprise manufacturing strategy
  • Integration overview: connecting PP with MM, SD, PM, and QM modules
  • SAP organizational structure for production: plant, storage location, and work centers
  • Understanding production types: discrete, process, and repetitive manufacturing
  • Navigation, master data concepts, and overview of planning cycles
  • Workshop: mapping a manufacturing structure in SAP PP

Master Data Management and Process Configuration

  • Material Master: classifications, views, and data dependencies
  • Bills of Materials (BOM): structure, item categories, and version control
  • Routings: defining operations, work centers, and capacities
  • Work center data management: resource allocation and scheduling
  • Practical exercise: creating and linking BOMs and routings for a production model

Planning and Material Requirements Planning (MRP)

  • Overview of demand management and forecasting integration
  • Planning strategies (make-to-order, make-to-stock, and assemble-to-order)
  • Executing MRP runs and analyzing planning results
  • Procurement proposals: planned orders, purchase requisitions, and reservations
  • Capacity requirements planning (CRP) and load leveling
  • Group exercise: simulating an MRP process for a production scenario

Production Order Execution and Shop Floor Control

  • Creating, scheduling, and releasing production orders
  • Material staging, goods issue, and goods receipt processes
  • Order confirmation and yield recording
  • Handling rework, scrap, and deviation reporting
  • Cost settlement, variance analysis, and integration with controlling (CO)
  • Workshop: executing a full production cycle from planning to confirmation

Performance Optimization and Industry 4.0 Integration

  • Monitoring production efficiency using SAP analytics and dashboards
  • KPI measurement and continuous improvement techniques
  • Integration with SAP MES, IoT sensors, and predictive maintenance
  • Lean manufacturing and just-in-time (JIT) processes in SAP PP
  • Case study: digital transformation in a manufacturing enterprise
  • Final project: developing a production optimization roadmap
Recognition

Certificate

  • • Wallstreet Development Academy Certificate of Completion for delegates who attend and complete the training course.
Collaborations

In Partnership With

Anderson Copex Coventry